Lockedparts replaced on your RZR

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txmuder
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2010/09/13 19:54:21 (permalink)

parts replaced on your RZR

OK here's a good one, since you bought it new what have you had to replace on your RZR.
As of today I have had to replace the following:
Steering gear box - my cash
front differential - warranty
ECU, - warranty
Starter- my cash
AWD switch and light switch - my cash
Accessory outlet - my cash    
2- starter solinod - my cash
1-EFI relay -my cash
1 battery - my cash
3 fan  + motor including 1 radiator - warranty on 1 fan and radiator 1-fans my cash (Hi-Lo O'rily lift time warranty now) 
2- brake light switch's - my cash
1 head lamp and 3 tail lamps along with 1 taill light socket - my cash
numerous brake pads - my cash
1 set of plugs- my cash 
and 1 belt - my cash 
I have around 500 miles and aprox 135 hrs
I have bought alot of replacement parts myself but some might have been covered under warranty I just did not want to take time to take it in to dealership.
 
 
post edited by txmuder - 2010/09/13 20:54:44

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2003 Rincon  Sold
2007 Rincon Sold                                            
2009 RZR: 6-8" Lift Sold 
2011 RZR-s : 3" lift 29 Laws: Sold 
2013 Orange Madness RANGER XP 900 Sold
2014 RZR XP !000 Project in work
#1

26 Replies Related Threads

    joshua99ta
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    Re:parts replaced on your RZR 2010/09/13 20:30:52 (permalink)
    im on starter #3, a one way bearing(actually sitting in my truck waiting to be installed), one front left axle, 2 batteries(the factory under the seat and replaced one optima that I had under the hood)

    right now the front diff isnt functioning nor the speedo needle(thinking its the sensor b/c everything else in the pod works).  I took it to the dealer to have them fix teh front diff and speedo and they wouldnt cover either under the extended warranrty, they said it had to be an internal engine part for the extended warranty... BUT they fixed the starter! lol

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    birdmanf250
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    Re:parts replaced on your RZR 2010/09/13 20:33:04 (permalink)
    axles
    pinion gear in transfer case   welded now
    ridgid motor mounts
    front sprague  holz now
    rope holding steering wheel strut in place  aint fixin too much just to happen again
    bearings on rear wheels
    front pinion flange  holz now
    bearings on front pinion
    seal and gasket on front flange
    battery  dual now
    rear diff drain bolt... was stipped on diff but longer bolt now
    lights   hid now
    awd switch just cleaned really well
    tires  slashes from stuff
    center caps on wheels
    steering wheel bushings  atr now
    air box delete snorkel stock box sucks  literaly
    winch full of mud   pack full of grease



    all i can think of

    Ghost RZR

    FTM 6" Arched Lift
    Gorilla Axles
    Speed Werx/Hot Seat Performance Custom Clutching
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    BrockT
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    Re:parts replaced on your RZR 2010/09/13 20:55:42 (permalink)
    ive only replaced the intake, and thats cause i wanted it upgraded and i put the dfr intake on and its been a great investment.replece the lights with hids. me, my 2 daughters and my wife r lovin this thang
    #4
    Kaw Kaw 650
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    Re:parts replaced on your RZR 2010/09/13 22:15:38 (permalink)
    dang 3 axles, brake pads and one belt 150 hours 1100 miles. If I had as much problems as you guys having Id sell it.

    Polaris RZR 800    
    11 Outlander 800R XT Camo
    #5
    Silveradols
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    Re:parts replaced on your RZR 2010/09/13 22:50:30 (permalink)
    wheel stud
    #6
    yammerhammer
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    Re:parts replaced on your RZR 2010/09/14 00:32:38 (permalink)
    surprised noone has said throttle cable yet.

    we poor boys, with rich boy toys.


    #7
    joshua99ta
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    Re:parts replaced on your RZR 2010/09/14 00:54:39 (permalink)
    ooops yammer hammer I did have to replace the throttle cable.  so add that to my list

    Team Outta Kontrol
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    sason
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    Re:parts replaced on your RZR 2010/09/14 06:09:49 (permalink)
    throttle cable sticking now
    front diff sprague-superatvs now
    2 rear axles-superatvs now
    steering shaft
    battery
    belt

    500 miles not sure on hours

    09 Polaris RZR LE
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    #9
    crains
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    Re:parts replaced on your RZR 2010/09/14 07:15:49 (permalink)
    Txmudder just a shot in the dark here but you dont happen to hit the water alot. my bike that I just got rid of had bearings, brakes,fans ,diffs and other things but I will have to admit the majority of the problems were caused by me getting in a bind and not letting out of it or that bracadish water out there at crosby.I would have to say that crosby is one of the most technical places to ride, if you are one of the people that actualy ride when you are out there or even if you are one that enjoys to sit and play at the water all day. we started rideing out there in 01 and to think about the amount of money that we have spent on the machines makes me sick when i look back on it but it also sure has been alot of fun and some crazy life experiances 
    Going to Play Going to Pay  
    post edited by crains - 2010/09/14 07:29:26
    #10
    txmuder
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    Re:parts replaced on your RZR 2010/09/14 12:23:16 (permalink)
    OPPS I did leave out the trottle cable was replaced under warranty, and the tilt steering is also in need of replacement not covered under warranty  but I am just dealing with it for now.
    And yes I do ride lots of water riding along with muddy trail riding. This is not really a grip session on my RZR as I know I have really modified the RZR I own and do ride it in extreem conditions so alot of the problem are expected and most of the parts I have replaced I did so without them going out but just getting to a point where I felt they better get replaced so I dont break down on the trails. I have only been left broken down on the trails when my ECU went out.

    2003 Rincon  Sold
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    2011 RZR-s : 3" lift 29 Laws: Sold 
    2013 Orange Madness RANGER XP 900 Sold
    2014 RZR XP !000 Project in work
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    B Brown
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    Re:parts replaced on your RZR 2010/09/14 15:33:42 (permalink)
    two rear axles, one belt, tie rod ends, need steering wheel tilt fixed, headlights blow the fuse frequently
    53781fb0-ca02-45db-ad9b-844a218a283d
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    Re:parts replaced on your RZR 2010/09/20 16:00:35 (permalink)
    yammerhammer

    surprised noone has said throttle cable yet.


    ^^^ X2
     
    also:
     
    engine - my dime
    front diff - warranty
    rear diff - my dime
    primary clutch - my dime
    tranny pinion shaft X 3 (1 warranty, 2 my dime)
    1 rear axle (ape) - my dime
    winch X 2 - warranty
     
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    Swamp Star
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    Re:parts replaced on your RZR 2010/09/20 19:55:49 (permalink)
    Yall are kinda makin me wonder about the new Ranger I just bought now, aint they the exact same motor/trans? This is my first ever popo in any form.

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    Re:parts replaced on your RZR 2010/09/21 08:45:44 (permalink)
    Rzr, ranger not exactly the same. But everything has its weaknesses...my engine and diffs were my fault completely and water related, but i think the pinion shafts (or design of) are junk. They just dont hold up to low end torque.
    #15
    SPORTSMAN08
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    Re:parts replaced on your RZR 2010/10/03 10:17:12 (permalink)
    my buddy mad i tilt shock replacement out of flat piece of billet, drilled few holes at one end for adjustment

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    Jfree
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    Re:parts replaced on your RZR 2010/10/03 15:09:06 (permalink)
    RZR 4 6 mos old:
    1 belt (I smoked the OEM)
    Front diff (I put it in a bind and toasted it)  replaced plastic sprague carrier while I it down w/a Super ATV aluminum
    Other than that, no real probs.
    post edited by Jfree - 2010/10/03 15:10:27

    '11 Sportsman XP 850 EPS orange - HL 3" lift, 31" Laws, KFI 3000# winch,  ATV guru bumpers front & rear, Rear Cajun dry box (mine)
     
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    littlebigrancher
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    Re:parts replaced on your RZR 2010/10/03 15:12:48 (permalink)
    wow i really think i will steer clear of polaris. i am in the market for a sxs and was about to pull the trigger on a new xp ranger but ya;; are making me see otherwisse

    '12 ranger 500 midsize: 
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    Jfree
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    Re:parts replaced on your RZR 2010/10/03 15:21:52 (permalink)
    littlebigrancher, no need to stay clear. If you notice alot of these are self induced. there are a few things that were fixed under warranty.  Im on my 2nd RZR, w/no regrets at all

    '11 Sportsman XP 850 EPS orange - HL 3" lift, 31" Laws, KFI 3000# winch,  ATV guru bumpers front & rear, Rear Cajun dry box (mine)
     
    '10 RZR 4-CATVOS 3" lift, 30" Sbacks on SS312s, SuperATV 1" spacers on front/rear, Alum. front bumper, Maier Hood Scoop, Viper 4500 winch, Headache net, Pol. Rear bumper, Bimini top, Custom Snorks (hers)
    88 Samurai - Weber Carb, headers, 2" exhaust, 6" lift, 33 x 12.5 MT, front brush gaurd(who ever will drive it)
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    littlebigrancher
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    Re:parts replaced on your RZR 2010/10/03 18:46:12 (permalink)
    yall just making me nervous with all these huge lists. this will not be a bogging bike, thats what i got my lil ole 420 for. i want this sxs to put a rear bench seat for my two boys and the wife to ride shot gun. it will have at largest 28" outlaw radials, thats it. you think the ranger would be a good way to go?

    '12 ranger 500 midsize: 
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    #20
    riblet
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    Re:parts replaced on your RZR 2010/10/03 19:15:37 (permalink)
    Throttle cable
    radiator
    fan
    front axle (broke but not replaced)

    '09 RZR S w/ some stuff on it and some to come

    06 Polaris Sportsman 800 EFI
    ***Parting out, almost gone***


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    #21
    Troutlander#1
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    Re:parts replaced on your RZR 2010/10/03 19:16:58 (permalink)
    2800 miles on my Ranger 800 XP and only changed the steering wheel bushings.

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    JB3231
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    Re:parts replaced on your RZR 2010/10/03 19:41:22 (permalink)
    300 miles and nothing yet
     
    I have some slack in my outer steering rod ends.  I'd like to upgrade them before it comes a problem.  Anybody got suggestions?  I'm not going to use OEM.  SuperAtv, Racertech, etc.
     
    I upgraded to rear Gorilla axles before I broke one. 
     
    Mine has been problem free so far.  It's amazing the places it will go. 

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    #23
    birdmanf250
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    Re:parts replaced on your RZR 2010/10/03 19:44:51 (permalink)
    Ball joints. EPI now


    It never ends!

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    Wet Sounds w/J Strong Top
    #24
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    Re:parts replaced on your RZR 2010/10/07 16:39:46 (permalink)
    littlebigrancher

    wow i really think i will steer clear of polaris. i am in the market for a sxs and was about to pull the trigger on a new xp ranger but ya;; are making me see otherwisse


    Your reading about 10 peoples (including mine) experiences with various models...and various styles of riding. I ride pretty hard, and when something breaks i replace it with something stronger if possible. Dont get a bad feel from this..read the 700 other posts in various sections where people rave about their rides..This post was simply for parts replaced. Doesnt say anything about overall quality of the product.
    #25
    Team Quad Green4x4
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    Re:parts replaced on your RZR 2010/10/09 11:00:38 (permalink)
    2 sets of ball joints
    2 set wheel bearing  front and rear
    exhaust gaskets
    couple tie rods
    steering box
    speed sensor
    6 sotck rear axles
    now I broke the front diff cage  with a catvos 6 and 1700 miles so Im happy. its on the stock belt still with out a clutch kit. but there gonna change in the next month.
    The rhino I have has had a broken middle drive gear so th=rashed the motor and tranny. thta was worse than any of the issue of the rzr..
    So Ill stick with the rzrfor me.

    2013 Walker Evans LE RZR XP 900   
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    #26
    birdmanf250
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    Re:parts replaced on your RZR 2010/10/09 11:28:09 (permalink)
    You gots to pay to play.

    You gots to pay more to play hard! But it's worth it!


    Ghost RZR

    FTM 6" Arched Lift
    Gorilla Axles
    Speed Werx/Hot Seat Performance Custom Clutching
    UTV Inc. Intake/Donaldson Filtration
    Burke Moto Pro HID's
    Wet Sounds w/J Strong Top
    #27
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