Make a list of common numbers we need

Thanks for the reply. I will check on my buddies 800. Or I mite find a pure polaris header and pipe and put that on. Thanks and have fun!!!

I have the 800 dual header as many do on the sp700, not many want the extra weight of the dual silencers.
just go with a single like the PP/White Bros. silencer.


see picts here...


http://photobucket.com/albums/y148/jimmypsp700/800%20pipe%20-snorkle/

2002 Sportsman 700
-800 mods
-PP/White Bros. silencer
-DU Wetlands on Vison 160

2000 Scrambler 400 2x4
-Trail ported & modded
-Wiseco .040 over
-RcR /HPD Pipe etc...

Did the 700 get more power with the 800 snokle and the 800 head pipe? Does the efi require a different map setting? Thanks for the pics to they are a lot of help!!

Not a lot IMO but it helps.
Others have claimed a much noticable difference.
You will need to rejet for optimal performace & Re mapp for the EFI units.
 
Jim

2002 Sportsman 700
-800 mods
-PP/White Bros. silencer
-DU Wetlands on Vison 160

2000 Scrambler 400 2x4
-Trail ported & modded
-Wiseco .040 over
-RcR /HPD Pipe etc...

hello. my fan was noisey so i removed the blade and everything under it.i then carefully pryed the case appart. make sure the magnets do not get mixed up as the fan may spin backwards if you do. the bearing is a common bearing used in many roller blade wheels. my local hardware store had a box in the bolt aisle with only 4 different sizes. one of the 4 was the same size, and even had heavy duty seals. the other end of the shaft is a bushing and was in great shape. i then packed the bushing with some good synthetic grease,and now the fan motor is smooth as silk. also the fan blade fit loose over the drive pin. i coated the notch in the blade, and the shaft with heavy duty black gasket maker.  installed the fan and clip and coated the end of the shaft and fan with the same sealer.  let it set up over night. the fan was never as quiet as it is now, and the gasket maker acts as a shock absorber between the steel drive pin and the plastic blade. the sealer i used should allow the blade to come free if it should ever need to come appart again.  the best part was the bearing was only 2.85 and the sealer i had kicking around the garage.  sure beats 250.00 from polaris. 

I dont know about the 700 sportsman but the 400 sportsman hub bearing race number is made buy timken L44610 The bearing is L44649 And the Strut bearing is L44643.
 
 If anyone knows the Timken number for the strut race it would be greatly appreciated.

I need the number for a 400 sportsman strut bearing race from Timken. The bearing number is L44643 Also the hub bearing is L44649 and the hub race is L44610. But i dont know the strut bearing race number need help on that one

mandylink

PROUD RIDER OF THE DARKSIDE
2004.5 SPORTSMAN 600 TWIN hunter edition (LIMITED EDITION)heated hand and thumb grips, hand guards, 2.5ci winch, OUTLAW MST's :), brush guard, double tube bumper, K&N filterS, HL temp gauge, semi lifted ... for now...
big ole lifted F-150
03 Ninja ZX-6R
www.myspace.com/navykid627

LOUD PIPES SAVE LIVES

FREEDOM ISN'T FREE, BUT IT'S WORTH FIGHTING FOR

PROUD TO BE A U.S. NAVY ENGINEMAN

anybody have a part number for ball joint for the front struts??

Dayco HPX Extreme Duty belt for 05 700 efi is part number hpx2204
oem belt is 3211091

i know that a 700 belt part #3211091, will work in the 800's, polaris dealer said the 700 belt would not work, but i tried it anyway and no problems, actually i think it pops out of the hole a little better.. the 700 belt is $49 dollars and the belt for the 800 is $90.. so u do the math[:D][:D][:D]

08 RZR-pimp'd editon (black betty)
07 can-am 400 XT(lil red)
 
http://www.creekbottomtrailrides.com/teamcreekbottom.html

http://www.facebook.com/photo.php?id=609012570&pid=2928673#/album.php?aid=83496&id=609012570&ref=nf

TEAM CREEK BOTTOM
#8 Doug Popham  
Creek Bottom trail rides
Moremudd.com
OPS tifton

Great thread guys, helped me find front and rear drive shaft UJ's for a buddies SP 600 on a saturday night, just got done putting them in. Polaris price $45 each, O'reilly #12 for their precision brand part number 338.
 
It was a PIA job, but what are you going to do when a buddies bike is down?

Mark

Killed - 2002 Grizzly, DIY Fully Snorkeled, K&N, Gorrila axles, 28x12.5x12 Outlaws, Dynojet with 165main jet. Kimpex Type 3 bumpers, Warn winch in the trash, 3000lb Harbour freight atv winch , Dual Batteries.

2009 Can-am Outlander xt 800R Camo, Running strong

any numbers on rear diff bearings on the 04 700's? i saw someone posted axle bearings but those where wheel bearing #'s

10 850 Sportsman 
09 800 RZR  



nuff said.......



my pics
TEAM CREEKBOTTOM #16
www.creekbottomtrailrides.com

ORIGINAL: Godfather

This is the parts I just used in order to rebuild a rear end on a 2003 Sportsman 600.

Jew your parts dealers for the best prices. I rebuit this one for less than $90.

Beware that if you Penion and Ring gear is bad the best deal I found is $250.00 from Polaris. (Just in case)

2) Bearings - 6010-2RSC3 SRI-2 The brand is KYK

1) Bearing - 6306-2RSC3 SRI-2 The brand is KYK

2) Seals - Polaris PN 3233878

1) Seal - Polaris PN 3233785

1) Bushing - Polaris PN 3233577

1) Qt 90w Gear Oil

Praire ^^ should be the same for yours

Mud Mafia
We're in tha trash talkin business...... and business is good
"DaButcher"
06 800 Sportsman
a few goodies
Pics

ORIGINAL: SLEDHEAD

hello. my fan was noisey so i removed the blade and everything under it.i then carefully pryed the case appart. make sure the magnets do not get mixed up as the fan may spin backwards if you do. the bearing is a common bearing used in many roller blade wheels. my local hardware store had a box in the bolt aisle with only 4 different sizes. one of the 4 was the same size, and even had heavy duty seals. the other end of the shaft is a bushing and was in great shape. i then packed the bushing with some good synthetic grease,and now the fan motor is smooth as silk. also the fan blade fit loose over the drive pin. i coated the notch in the blade, and the shaft with heavy duty black gasket maker.  installed the fan and clip and coated the end of the shaft and fan with the same sealer.  let it set up over night. the fan was never as quiet as it is now, and the gasket maker acts as a shock absorber between the steel drive pin and the plastic blade. the sealer i used should allow the blade to come free if it should ever need to come appart again.  the best part was the bearing was only 2.85 and the sealer i had kicking around the garage.  sure beats 250.00 from polaris. 

 
i have an 06 sportsman 700 and my fan is also very loud. is this something covered under warranty or not?

WINDROCK ATV CLUB MEMBER
ROYAL BLUE RANGER MEMBER
07 Red Yamaha Grizzly 700 FI with Power Steering, Warn 2500, Ricochet skids, Blinkys, UNI, exaust tip, ITP SS 108 and 26" Swamplites, Kimpex rear box with top rails, Kimpex front box, Truck Nutz
http://community.webshots.com/user/redrockmudder

Will the Napa #338 U-Joint fit the front prop shaft?  If not, Does anyone have a part # for it?

08 Polaris RZR Snorkel, 3" Lift
Polaris 700 28" Outlaws, Home made lift kit, rejet carb, modified airbox, K&N, front & rear steel bumpers, 3000 Ramsey Winch, Rack mount radiator/fan, rear light etc. (The official get everyone out of trouble vehicle)

What is the part number for a front wheel bearing in a 06 sp 500 H.O.?

06 sportsman 800EFI warn 2.5, K&N, front brushguard, rear bumper, front & rear rack extenders, handguards, & oury grips,3-way headlight kit, & 26in 589's .06 sportsman 500HO warn 2.5, K&N, front brushguard, rear bumper, front & rear rack extenders, handguards, longer wheelstuds, 800 rims, & 3-way headlight kit.

well the dealer is replacing my radiator fan

WINDROCK ATV CLUB MEMBER
ROYAL BLUE RANGER MEMBER
07 Red Yamaha Grizzly 700 FI with Power Steering, Warn 2500, Ricochet skids, Blinkys, UNI, exaust tip, ITP SS 108 and 26" Swamplites, Kimpex rear box with top rails, Kimpex front box, Truck Nutz
http://community.webshots.com/user/redrockmudder

ORIGINAL: xpldavid

Will the Napa #338 U-Joint fit the front prop shaft?  If not, Does anyone have a part # for it?

 
Yes.  However I suggest the neapco version.  I went to a driveline shop and asked for a spicer version but he told me the neapco is better because the spicer has fewer needle bearings, and they are bigger.  The neapco has more of them, and they are smaller, so the trunion is larger.  I believe the part number is 5-170x for the neapco.

My name is Gotmuddy and I have a 300trx obsession.

wtb: stock sized tires(25x8x12 and 25x10x12)

Just to confirm an earlier post.  The exhaust seal from NAPA #31360 Fit my 02, 700 sp.  I was $6.90+tax from NAPA.  $18.00 from the dealer

New polaris rider

any 1 have a # for the front strut for a 97 500 after market that is

http://www.a-1injectors.com/fuel-pumps/buynow/e8198.htm
unconfirmed EFI fuel pump replacement

06 800 Sportsman
G O R I L L A lift
29.5 Outlaws

Mobil One has a filter for the twins. M1-110   One of there best oil filters. i run one on my 800. I have a filter cutter and I cut all filters apart after an oil change to look inside. Also I determine how well the filter has been made. This is the first Mobil filter I hae run on the 800 and will let everyone know what I think of it after I cut it apart. The stock Polaris filters are made quite well.

05 Sportsman 800, Mudlites, ITP Rims
06 Outlaw 500

http://www.highlifter.com/forum/m_1817494/mpage_1/key_greasable/tm.htm#1817494 

STICK TO YOUR GUNS....
HONESTY ALLWAYS PROVELS


http://bricks4x4farm.com/ A PLACE TO DEFFINATLY CHECK OUT
http://s194.photobucket.com/albums/z120/MRMARIO2U/
http://youtube.com/profile?user=MRMARIO2U
http://profile.myspace.com/index.cfm?fuseaction=user.viewprofile&friendid=210811036 < local place to play

SOMEBODY HOLD MY BEER EZ IS COMEING TO HELP :)
TEAM WWMD?!!!!!

Sportsman Fan Replacement.. Polaris Part # 2410383  230.00 from Dealer
made by SPAL fans. at 1-800-345-0327  their part # is 30100411 for 79.95
Fits the following Applications:
 
2004 Sportsman 400
2004 Sportsman 500
2005 ATP 500 4X4
2005 Sportsman 400
2006-07 Sportsman 450
2005-07 Sportsman 500 H.O. and EFI
2006-07 Sportsman X2 500
 
 
You will have to use your existing shroud.

Polaris 500H.O.
Heel Clicker
Supertrapp IDSX Full System
DynoJet Kit
K&N
Warn 2.5ci
Synthetic Rope
Highlifter Lift Springs
Swamp Witch 28's
Vision Wheels with 1.5" spacers all around.
Lot's of MONEY on Polaris required maintenance

http://www.highlifter.com/forum/john_deere_front_diff_parts_work/m_1942879/tm.htm

STICK TO YOUR GUNS....
HONESTY ALLWAYS PROVELS


http://bricks4x4farm.com/ A PLACE TO DEFFINATLY CHECK OUT
http://s194.photobucket.com/albums/z120/MRMARIO2U/
http://youtube.com/profile?user=MRMARIO2U
http://profile.myspace.com/index.cfm?fuseaction=user.viewprofile&friendid=210811036 < local place to play

SOMEBODY HOLD MY BEER EZ IS COMEING TO HELP :)
TEAM WWMD?!!!!!

Anyone know of a belt for a 600??

Berni

http://s153.photobucket.com/albums/s206/MexicanMudder/

Polaris rzr 800 2008

use the polaris belt

Polaris 500H.O.
Heel Clicker
Supertrapp IDSX Full System
DynoJet Kit
K&N
Warn 2.5ci
Synthetic Rope
Highlifter Lift Springs
Swamp Witch 28's
Vision Wheels with 1.5" spacers all around.
Lot's of MONEY on Polaris required maintenance

ORIGINAL: PolarisTodd

use the polaris belt

 
Yeah I just won't have much money right now to get one. I was looking for a cheap replacment for now..

Berni

http://s153.photobucket.com/albums/s206/MexicanMudder/

Polaris rzr 800 2008

The cheap replacements aren't but about $10 cheaper.  I have found that OEM belts are the best to buy.

My name is Gotmuddy and I have a 300trx obsession.

wtb: stock sized tires(25x8x12 and 25x10x12)

Two things I've recently replaced in my 2005 500H.O.
 
Spal fan #30100597. You will have to use your shroud and blade. The plug and motor are exactly the same as what comes with the bike. $74.96 plus shipping. Only took 10 minutes to swap the blade and shroud over to the new motor. No cutting or splicing any wires.
Spal Phone # 1-800-345-0327 
Spal Website: http://www.spalusa.com/
The people at Spal are great. Easy to talk to and soooooooooooo helpful. [:)]
 
 
Rear Wheel Bearings:
Federal-Mogul Bearings 510013 
 
 
Thanks to polaristodd for the help and info. [;)]
 
 
 

'05 Sportsman 500 H.O., 27" mud bugs, mobile jukebox, backrest, and a cooler!

My Wheeler

Ride Pics

My Vids

anyone come up with a thermo-stat for a 05 400........mine keeps getting hung up (i think its warped)....$57from polaris...thats a ripoff....

in case you need anything to do with boots or CV joints or anything of that nature American CV has all of it the # is 1-866-288-3003

2006 Polaris 700 Twin (Yellow)
2" Highlifter Lift Kit
AAEN Mega Power Exhaust
K&N Air Filter
27" Mud Bugs on ITP 7 Series Chrome

ANYONE have a number for a fuel filter for 05-700 Polaris EFI.  Local dealer wants $40

If your goon be a bear, be a GRIZZLY!

try these
Front diff bearings and seal kit
rear bearing and seal kits
ball joint kits
tie rod end kits

http://www.goallballs.com/Product_lookup_results_shop.asp?zipcode=77389

bought the front diff kit looks good have not used it yet

2009 Rhino S/E Black
Tunes on TOP
Laws on Bottom
Piped and cooled high and
Blink Blink  

2005 Sportsman 800 SOLD
a couple of bumpers
a pull you out thang
Bling Bling wheels
and mud slinging tires

http://www.ridgerunner.biz/parts.htm  Try this site for OEM parts.

what about oils? should i keep buying the expensive polaris oils for difs, tranny and engine or is regular oil OK?

For front diff...YES. On all other as long as it meets minimum requirements you are OK.

Polaris 500H.O.
Heel Clicker
Supertrapp IDSX Full System
DynoJet Kit
K&N
Warn 2.5ci
Synthetic Rope
Highlifter Lift Springs
Swamp Witch 28's
Vision Wheels with 1.5" spacers all around.
Lot's of MONEY on Polaris required maintenance

It was time for me to replace my front and rear diff seals for my axles. I bit the bullet and purchased Polaris ones. I then took them down to my local seal and bearing shop, Miller Bearing. The guy at the counter measured them and found matches for the front and rear axle seals and the front shaft seal. I didn't have a rear shaft seal with me. The seals are Chicago Rawhide and the part #'s are: Rear axle- 19630 @ $7.14, Front axle- 692461 @ $4.53 and Front shaft- 692321 @ $ 4.04. I forgot to ask if they were single, double or triple lip seal. As for the flat lipped o-rings for the front that were in the seal kit from polaris, I was refered to a local hydralic shop. I was told there they could probably match up those, but would have better luck if I were to bring in the case so they could get a more accurate measurement off the groove in the case. I haven't got a chance to place these next to the Polaris seals yet to compare, but I hope to soon. If they are the same, what a savings. I should also mention this is for my 04' SP700.

2004 Polaris Sportsman 700
3.0 Warn
26" MudLites

My other ATV is a tank.

I got the seals today, matched them up at the counter with the parts guy. They're a match. Only one difference is they are single lip not triple. I ask him straight up "Will this make a difference"? He stated that the specs from Chicago Rawhide say the single one is equal. I asked him why the Polaris ones are triple, and he said he believes it's just an extra dust seal. If I get time next week I'm going to tear into my diffs and replace the seals. I'm going to go with the Chicago ones first to give them a try. If them don't work out I'll still have the Polaris ones in reserve. Cross you fingers we might have another $$$ saver.

2004 Polaris Sportsman 700
3.0 Warn
26" MudLites

My other ATV is a tank.

ORIGINAL: chvylac

anybody have a part number for ball joint for the front struts??

 
Anybody ever get any info on this ???? I too would love some aftermarket part numbers on some ball joints.

05' Sportsman 500 H.O.
Rubber Down 3" Lift
Lots of "goodies" I couldn't afford
Dirtbmw20's Pics

Not likely to find one but what about the coil/plug wire assembly for an 06 500 EFI? Gonna go check the parts store tomorrow.. There has to be a replacement for something (I hope) OEM is 150 bucks?

oil filter for the 06 700 popo wix 51356 but if you get in a bind its the  same filter that the 02-06 grizz uses its just a little longer the number on the grizz is 51358 but they are interchangeable

The Bourbon Legends

07 800 sportsman
6" modified monkey lift 
25% gear reduction
1.5" pucks on all 4
h.o. headers
heelclicker clutch kit
jams
snorkeled through the box
HL temp guage
29.5x12's on visions
1.5" spacers on all 4
hid lights
blinky blinky lights
powered by jack daniels
Snappin' necks and cashin checks

The output seals measure 40X52X8, A 7 WILL WORK TOO.  The input seal measures 25X47X8,  A 7 WILL WORK TOO.  The output bearings are 6008-2RS, ORS brand and the input bearing is 6306-2RS, ORS brand.  2005 and up front diff's

2005 500 POPO
Relocated Radiator
28 Laws, spacers
06 EFI Drive Clutch

ORIGINAL: Dirtbmw20

ORIGINAL: chvylac

anybody have a part number for ball joint for the front struts??

Anybody ever get any info on this ???? I too would love some aftermarket part numbers on some ball joints.

 
 
Anybody on Tie Rod ends??

Polaris 500H.O.
Heel Clicker
Supertrapp IDSX Full System
DynoJet Kit
K&N
Warn 2.5ci
Synthetic Rope
Highlifter Lift Springs
Swamp Witch 28's
Vision Wheels with 1.5" spacers all around.
Lot's of MONEY on Polaris required maintenance

Any numbers for water pump seals for a 500?

http://www.goallballs.com

Ball joints  42-1030  1 ball joint 1 cotter pin       $19.95

Tie rod ends  51-1021  2 ends for one tie rod        $34.90

Front diff kit 25-2059  3 bearings and 3 seals         $51.75        have tried this one and it works

2009 Rhino S/E Black
Tunes on TOP
Laws on Bottom
Piped and cooled high and
Blink Blink  

2005 Sportsman 800 SOLD
a couple of bumpers
a pull you out thang
Bling Bling wheels
and mud slinging tires

Has any one found a part replacment for the front bearings yet???

ORIGINAL: Newfie Polaris

Has any one found a part replacment for the front bearings yet???

 
Search this post. there is plenty of info.

Polaris 500H.O.
Heel Clicker
Supertrapp IDSX Full System
DynoJet Kit
K&N
Warn 2.5ci
Synthetic Rope
Highlifter Lift Springs
Swamp Witch 28's
Vision Wheels with 1.5" spacers all around.
Lot's of MONEY on Polaris required maintenance

Has anyone find a source for the Tranmission Switch. Mine is showing a E show I guess it a Error. I can pull the plug out and put it back in and it works for a while but starts messing up when I start shifting again.

Need a starter replacement and avoid that 300$ OEM? I got a starter for my 06 500 EFI with a one year warranty for like 80 bucks shipping and all and it is a 100% match to the OEM one. Apparently this model starter has been used on hundreds of applications. Anyways if you need a starter search for DB Electrical on google and you should find the place no problems or you can call 800-753-2242.. You can also get rebuild kits and all that but just buying the starter was like 15 bucks more.[;)]
 
 
 

What are the tie rod ends that I would get for an 2000 -500?

Ring, spring  (for front half shaft assembly)
# 7710581
 
Anybody know of an exact match to this?  Neither popo dealer around me has this in stock, and that's all I need to get my bike running.

07 800 Stealth
Lifted, Lawed, Turners, Triangle snorked, Dirts Rad Bracket, OffRoadSoundSystems split jams...and other stuff.

Sportsman 700 2004.5 fan from Spal, $127.95
 
You will use only the motor and have to use your original waterproof plug.

Randy Miller Racing
R&R Performance ATV
Texas Mud Hole Patrol
2010 Mud Nationals: ProA Mud Bog.........3rd

2009 Renegade

'04.5 Polaris

CLICKMy Pics



______________________________________________
I may be old, but I'm not boring

 EFI fuel filter

NAPA #3199 will work, but is some smaller. 

06 800 Sportsman
G O R I L L A lift
29.5 Outlaws

I need  fan motor or fan for a 2003 Sportsman 700. Anybody know a # for it.
Thanks

measure you bolt pattern for attachment to the rad and then call your local Spal dearler.
 
http://www.spal-usa.com/
 

       Hi everyone can anybody tell me where i can get a coil for an SP800. My coil wore through and started shorting out on the frame where it is mounted.  In my opinion this part is very poor, i sealed it up with silicone and am currently using it. Prior to sealing it up when it got wet my bike would run terribly without any power. I am thinking about buying a new coil and the spacer that they  now are using. Thank you.

2005 Polaris Sportsman 800 , Warn winch , 28" ITP 589's

I`m looking for a fan/motor for a 500 HO 2005. Do you have any number to help. The number I saw  in the common list was non water proof.
 
Thanks!

ORIGINAL: Crash99

I`m looking for a fan/motor for a 500 HO 2005. Do you have any number to help. The number I saw  in the common list was non water proof.

Thanks!

 

Spal fan #30100597. You will have to use your shroud and blade. The plug and motor are exactly the same as what comes with the bike. $74.96 plus shipping. Only took 10 minutes to swap the blade and shroud over to the new motor. No cutting or splicing any wires.

Spal Phone # 1-800-345-0327 
Spal Website: http://www.spalusa.com/
The people at Spal are great. Easy to talk to and soooooooooooo helpful. [:)]
 
 
Rear Wheel Bearings:
Federal-Mogul Bearings 510013 


Thanks to polaristodd for the help and info. [;)] 

 

Polaris 500H.O.
Heel Clicker
Supertrapp IDSX Full System
DynoJet Kit
K&N
Warn 2.5ci
Synthetic Rope
Highlifter Lift Springs
Swamp Witch 28's
Vision Wheels with 1.5" spacers all around.
Lot's of MONEY on Polaris required maintenance