Make a list of common numbers we need

I BOUGHT THE FRONT BOOT FROM AUTOZONE FOR LIKE $9 THE BOOT FITS GREAT JUST NOT THE CLAMPS. IM TRYNG TO COMFIRM IF ITS THE SAME BOOT FOR THE REAR

STOMPER MOTORSPORTS 

1991 HONDA 300 4X4
SMS SNORKEL
SMS LIFT KIT
SMS AUDIOPIPE
HL CLUTCH KIT
GEAR REDUCTION
K&N
HMF
DYNOJET
28X10 EDLS

PARTING OUT 95 FOREMAN 400
PARTING OUT 91 HONDA 300 (NOT THE ONE IN MY SIG)
2003 SUZUKI VINSON 500 AUTO 4X4 F/S $1000
http://community.webshots.com/user/stomper1982

u got a part ###

05 POPO 500

CRIP'S SPACE
CRIPS PIX

SORRY IT WAS Discount Auto Parts P/N 6-1052

STOMPER MOTORSPORTS 

1991 HONDA 300 4X4
SMS SNORKEL
SMS LIFT KIT
SMS AUDIOPIPE
HL CLUTCH KIT
GEAR REDUCTION
K&N
HMF
DYNOJET
28X10 EDLS

PARTING OUT 95 FOREMAN 400
PARTING OUT 91 HONDA 300 (NOT THE ONE IN MY SIG)
2003 SUZUKI VINSON 500 AUTO 4X4 F/S $1000
http://community.webshots.com/user/stomper1982

just bought a fan from universal parts inc. for my sp700.  the number on the back of the oem fan is va26-ap50/cwp-44a made by Spal. the fan i am replacing it with is a  spal 30102022  which is an exact fit so no need to change the blade , shroud or plug, but this is a high performance version of the oem fan and flows about 500 cfm more air.

2009 Polaris RZR "S"
2"  racertech lift, 29.5 outlaws, msa torks, PreRunner front bumper w/ lights ,Snorked ,Rock sliders ,Stereo ,Hard top ,Spare tire carrier ,Rear view mirror ,Super atv map bag

2006 Polaris Sportsman 800efi delux, factory alum wheels, laws, warn winch, rack extender

2007 Polaris Sportsman 700 HO
MSA wide offset Torks ,27" Mud Machine Magnum Bi's and Tri's ,Custom Stereo ,Heel Clicker Clutch kit ,Pure polaris front and rear brushguards ,rack extenders ,Ride n Rest

2007 polaris outlaw 50 for the kid.

2004.5 Polaris Sportsman 500 HO
ITP Delta wheels ,26" Mud Lites ,rear seat/storage trunk

Have not checked this myself yet but I found it in the Polaris section here..
 
 
http://highlifter.com/forum/m_2657467/mpage_1/key_starter/tm.htm#2657467

'05 Popo 700 carb on 29.5" Outlaws

'07 Popo 500 H.O. EFI on 27" Outlaws

'06 Honda Rubicon - IRS, 24" lift, 29.5" Outlaws

'78 Jeep CJ-7 w/304 V8

http://s125.photobucket.com/albums/p44/Foulplay_photo/

This Honda's gone...
http://video.yahoo.com/watch/341841/2183512

Need a starter?
 
http://www.db-starter-alternator.com/

'05 Popo 700 carb on 29.5" Outlaws

'07 Popo 500 H.O. EFI on 27" Outlaws

'06 Honda Rubicon - IRS, 24" lift, 29.5" Outlaws

'78 Jeep CJ-7 w/304 V8

http://s125.photobucket.com/albums/p44/Foulplay_photo/

This Honda's gone...
http://video.yahoo.com/watch/341841/2183512

anyone know where to get a factory looking worklight switch cheaper than 18.00 that Polaris wants? I found something close at autozone, but it sticks up higher than I'd like.

IF you have someone that can get parts from QB Quadboss.. I got a front diff bearings and seals in a kit and the two front strut bearings for the hubs for $65.00.. The front strut bearings were like $4.00 a piece.  they have tie rod end kits. ball joints.. they have the stuff and probobly cheaper then you can get anywhere else..

Keep your front wheels in the air.

1986 Suzuki 250 LT
AC 440 Dragster (Hand Built)
1987 Suzuki 500 LT
1988 Yamaha Quad 4
198? Kawasaki 250R Quad
1987 Yamaha Banshee Drag Quad
1987 Suzuki 500 LT
1992 Yamaha Banshee
1996 AC 1000cc Powered Dragster
1982 Honda 250R Sand Drag Trike
2004 Polaris Sportsman 4x4 700 Twin with 28's Laws

Will the Chacago Rawhide 19630 work for the outputs on a '06 Sportsman 700 rear diff?  If not what will?  What about a seal for the input shaft?  I just searched this entire thread and didn't find anything.

2006 Sporstman 700EFI
Lots of Mods
Breaks often

Anyone got a exaust seal for a 04 5oo ho sportsman its the one that conects the head pipe to the long tube that goes to the muffler

thanks for the imfo on parts ,went to napa and got u-joints 9$ a piece and put them in myself, they wanted 40$ a piece at dealer .I riped a boot over the weekend got it fixed for 25$ thats put on axse with the boot. The dealer charged 29$ for the boot kit and 1.5 hours labor to put it on at 90$ and hour ,thats alot of $$$$.

On the airtex fuel pump for the injected Sportsman's does it also include the complete sending unit?  Or am going to have to get the new tank with the complete assy.   The bikes an 06-800....Thanks

 
Muddin' with June and the kids. 

joey59


anyone know where to get a factory looking worklight switch cheaper than 18.00 that Polaris wants? I found something close at autozone, but it sticks up higher than I'd like.

 
not really any cheaper but better quality and lighted switches available.
 
http://www.quadovator.com/1122233.html

A four-wheeled adventure will soon bring you happiness.

2009 Polaris Sportsman 850XP EPS Mossy Oak
26" Maxxis Bighorns on Custom Black Polaris Wheels
Camoplast Tatou 4S Tracks
Dual registered as both a Class 1 ATV (tires) and a Off-Road Vehicle (tracks)

Previously Owned:
2008 Polaris Sportsman 800 EFI Mossy Oak
2006 Polaris Sportsman 500 EFI Flame Red L.E.
Polaris Prospector Pro Tracks 

Thanks, that's more what I was looking for.

09 Red 850XP EPS 
 28" Zillas and Black ss108's

Polaris Optional Wheels  w/Bighorns
Polaris brush guards, backrest, rear rack, front storage box.
 J. Stong stereo box w/Lowrance GPS
Custom Stereo/GPS box soon soon!!  

Why ain't this thread sticky anymore?

06 800 Sportsman
G O R I L L A lift
29.5 Outlaws

it is. click on polaris faqs

John Strickland

Grippin' Not Slippin

2008 Polaris 800
31" wide outlaws
14" ITP SS212s
3" rubber down lift
heel clicker clutch kit
Gorilla Axles
Snorked
Rad relocated
K&N

2008  Yamaha Big Bear 400
29.5x10x12 Outlaws
12" Itp SS112
hmf
2" lift
snorkel
oil cooler relocate

Honda 300 4x4
Vamps
Cobra exhaust
2" lift
snorked

Here's another one 2005 700 efi solenoid Napa# 18-5817
Mercury/mariner 89-96158 vertical post
 Not sure what other models it fits but works great on my.

2005 Polaris 700 EFI
2002 P650 Few Mods(RIP)
2001 z-71 Extended Cab
1972 Chevy Super Cheyyenne 4x4 http://community.webshots.com/user/allysuna
http://www.myspace.com/carolinaz71

Any one who needs a thermal fan switch to replace a 2000-2003 Polaris  4010161, just go to any auto parts store and ask for a switch for a nissan 84-88 Maxama or 86-89 Nissan Stanasa.

These as examples.
Blue Streak TS-127
Nappa FS147
Wells SW526.

Back to the rear wheel bearnings fw143 for the sp 500 and so on.  I used a front wheel bearning from a 91 - 03 ford escort alot cheaper than a bearning shop...around 30 dollars.


Stater brushes can be replace aftermaket but here is a note if you need the brush with the bolt on it you can buy that at your local honda dealer PT#31201-KS5-901 about 15 dollars. 

Great post.....

I have searched this form for the polaris part number 3233932 and found nothing so I assume it has not been crossed. This is the largest bearing inside the front diff on my 2002 Sportsman 700. The bearing has a number on it 6015C3. The OEM bearing in Canada runs about $240. 

Canadian Bearing in Barrie Ontario 705 726-3030 sells the exact replacement as a 6015/C3 for $81.99. 

Reliable Bearing in Mississauga 905 670-1055 sells a 6015DDC3 (same bearing but has seals that can be removed) for $45 ask for Fran.
I plan on picking up the one from Reliable and I will report back with my results.

Here is another one- Starter solenoid Napa part SME 7016841  about $12 I used this one on my 99 Sportsman 500

Does anybody have an option for the front Strut/Wheel bearings for a 1995 Xplorer 400 4X4. The bearing number front Polaris is 3554509 and the cup is 3554507.

Thanks
Scott

I am looking for the part # for some EBC Brake pads, and a good place to get them.
any help is appreciated, '09 XP 850

Old Gray Hair


I have the same idea. I dont see why it wouldnt work. I did have the 800 single pipe on my old 2002 700 sportsman. On the 2005 sportsman I just dont think there is enough room on the left side for the pipe unless we would have to use 800 plastic. 

on the dual exhaust on an 800 both pipes run down the right side.  that woujld be your right sitting on the four wheeler.  I dont think the plastics are cut diff on the 500 to the 800.

Tyler Eldred

Not but one speed WAO!!

2006 Polaris sportsman 800
Snorkled
Rad relocated 
3" RDC lift
HD springs 
27" Xtrs  
skinny wide 29.5 LAWS 
Full Wileyco exhaust
Highlifter Pro Series belt
2500 Pound winch. 

Didn't this used to be a sticky?

Yep, now it's in the FAQ that is sticky

seaark17


Didn't this used to be a sticky?

06 800 Sportsman
G O R I L L A lift
29.5 Outlaws

just made my own updated list from this thread so I thought i'd post it...


Wheel Bearings:
Sp700 Rear wheel bearings Federal-Mogul Bearings 510013
Sp700 Front wheel bearings BCA 510014
Rear - Napa # FW143
Polaris front strut Bearings replaced by: John Deer JD8935 About $5.00 each
Polaris front wheel hillard hub bearings replaced by: John Deer JD8933 about $5.00
SP500 with the hubs that lock. Front wheel bearings that go inside hub - Timken L44649 & L44643 
 
Oil Filters:
Sp400&500 Oil Filter STP SMO17
sp600 or sp700 oil filter Super Tech ST7317 at Wallmart
Wix filter – 51357
K&N- 196
Amsoil- # EaOM103 (chrome filter is EaOM103C)
Fram oil filter for single cylinder is PH6017A 

Air Filter:
K&N- 1003
Precharger- 1003PK

Front Diff:
2 Federal Mogul 108 (output bearing)
2 CR# 15801 (output seals)
1 Federal Mogul 306 (input bearing)
1 Federal Mogul 9748 (input seal)
1 CR Speedi-Sleeve 99098 (for input shaft seal)
1 NTA 815 (needle bearing)
Chicago Rawhide oil seal that works for the (output seal) on front diff. CR# 15801(SP700)
Chicago Rawhide Front axle seal- 692461 @ $4.53 and Front shaft- 692321 @ $ 4.04

Rear Diff:
2) Bearings - 6010-2RSC3 SRI-2 The brand is KYK
1) Bearing - 6306-2RSC3 SRI-2 The brand is KYK
2) Seals - Polaris PN 3233878
1) Seal - Polaris PN 3233785
1) Bushing - Polaris PN 3233577
Chicago Rawhide Rear axle seal- 19630 @ $7.14 

John Deere front diff replacement parts:
JD part # Roller Kit #MIA 10666
Cage Kit #MIA 10667
Seal Kit #MIA 10654

U-joints:
NAPA u-joint(338) works on the inner joint of front stock c.v. axle. (SP700)
U-joint for 2002 700 sp rear prop shaft - 1-0170 this is a SFK brand
Sp700 Rear drive shaft u-joints NAPA#338
Napa equivalent, with grease zerk # 1501

Boots:
CV Boot kit for the front of 05 model sportsmans - 8409 this is a Precision brand
CV Boot kit for the rear of all 600-800 model sportsmans that I'm aware of - 7427 this is a Precision brand (or # 4445)
Stock CV boot (front) for 02 700: Discount Auto Parts P/N 6-1052 Fits Dodge Neon, not sure what year.
stock cv boot for 03 sp700 car quest part# 85-0904
86-96 ford escort c.v. boot to replace a gorilla

Fans:
Sp?? Fan www.offroadwarehouse.com
Sp500 Fan p/n 30100515 800-341-7757
Spal fan (factory fan)- Spal VA07-AP12/C-58A Fan (30100452). Number to order is 1-800-345-0327 or www.spalusa.com   
Spal # is 30100411 fits-
   2004 Sportsman 400
   2004 Sportsman 500
   2005 ATP 500 4X4
   2005 Sportsman 400
   2006-07 Sportsman 450
   2005-07 Sportsman 500 H.O. and EFI
   2006-07 Sportsman X2 500 
 
Thermal fan switch:
fan switch to replace a 2000-2003 Polaris  4010161, for a Nissan 84-88 Maxima or 86-89  Nissan Stanasa. (Blue Streak TS-127, Nappa FS147, Wells SW526). ?? Thermal sensor - tells fan when to come on - Wells SW526 less than $30 

Exhaust seals:
NAPA part # 31360 
 
Fuel pumps:
Sportsman 800 fuel pump- Airtex E8198   $79.97 (89-92 hyundai sonata 4 cyl)
Carter fuel pump # E7000 is the same as a 05 700 efi
NAPA fuel pump, part # 72118  works perfect on a 800 EFI
Airtex fuel pump for a 700 efi- fits a 93-04 hyundai elantra or sonata 4cyl.

Fuel Filters (EFI’s):
EFI fuel filter- NAPA #3199 will work, but is some smaller. 
Bosch: 045905273
FRAM: G7143
ACDELCO: GF561F
WIX: 33199

Iridium Spark Plugs:
Sportsman 600/700/800 is BKR7EIX
 
Spark Plugs for Sportsman twins:
NGK BKR7E(all)
Autolite 3922
Denso K22PR-U 
 
Spark Plugs for Sportsman 500:
NGK BKR5ES (96-04)
BKR6ES (00-05 H.O. and 05-06)
Champion RC12YC (all)
Denso K20PR-U (all)
Autolite 3923 (all) 
 
Spark Plugs for Sportsman 400:
NGK BKR5E(02-up)
NGK BKR5ES(02-up)
Champion RC12YC(02-up)
Denso K20PR-U(02-up)
Autolite 3923(02-up)
NGK BR8ES(94-97)
Denso W24ESR-U(94-97)
Autolite 4063(94-97) 

Solenoids:
2005 700 efi solenoid Napa# 18-5817 (Mercury/mariner 89-96158 vertical post)
Starter solenoid Napa part SME 7016841, I used this one on my 99 Sportsman 500
Starter solenoid - local lawnmower-small engine parts house mtd part number 435435 

20 amp circuit breaker:
Advanced Auto parts- Buss 20 amp 12v circuit breaker

Tools:
Polaris specialty tools- www.victorspecialtytools.com

Great sites:
www.goallballs.com
www.erlandsonperformance.com
www.polarispartshouse.com
www.cheapcycleparts.com

<message edited by subforeman on Monday, January 11, 2010 11:29 PM>

2004 Sportsman 600 universal joints (all the u-joints on the atv) Car Quest 1-0170 I paid $8.00 per with grease fitting.