Make a list of common numbers we need

ORIGINAL: brewsters brute

DOES ANYONE HAVE A PART NUMBER FOR THE UJOINT ON THE FRONT AXLE SHAFT THE POLARIS ONES ARE 75 BUCKS. AND CAN ANYONE HELP ME WITH ANYINFO AND PICS ON  HOW TO SNORKEL A 500 POLARIS SPORTSMAN HO

From page 3 of this thread: Napa #338

Take the existing one with you to confirm, any parts store should be able to convert to their part number.

06 800 Sportsman
G O R I L L A lift
29.5 Outlaws

Has anyone replaced the fan and motor for a 2002 Sportsman 700?
 
I have read all the posts, but not found any specific to the '02 sportsman.
 
Thanks in advance?

ok guys i have been looking through the pages and cant find a number for c/v boots on the front of 00' sp 500 and a rear inner boot for the same.  any help would be great!

Should be the same as the 03 & 04

06 800 Sportsman
G O R I L L A lift
29.5 Outlaws

ORIGINAL: stang_j_99

ok guys i have been looking through the pages and cant find a number for c/v boots on the front of 00' sp 500 and a rear inner boot for the same.  any help would be great!

If you can't find a specific number, take your old one to the parts store and find a "good" salesman and he can match it for you. That's how the ones listed were found to be a suitable replacement.

06 800 Sportsman
G O R I L L A lift
29.5 Outlaws

I just ordered a replacement fan from Universal Parts Inc. for my '02 Sportsman.  They listed #30101538 as a a replacement fan for OEM part #2410288 that is used on Sportmans Twin, Sportsman X2 Twin, and RZR.  I will let you know how it goes.  It was $100 plus shipping of $18.00. 

napa fuel pump, part # 72118  works perfect on a 800 EFI.

Well tonight I decided to replace my pump. But before changing it I thought I would test it in a ice cream bucket 1/2 full of gas. What I found
was the factory clamps were leaking (BAD) so I changed the pump and replaced all of the hoses and clamps now the new pump sound alot different than the old one because the gas is going through the regulator blow off and not the lose hoses. I sure hope this fixes my problem of dieing on the trail
 
saturday I took the 700 out and she ran perfect 20 some miles and it got pretty warm my right leg was getting hot a couple of times. fixing that fuel line leak in the tank must of fixed my pump problem. I just thought I would share the information with guys.   

 

2005 700 EFI popo 
29.5 laws
HC, Team helix
2" RD lift,
800 pri,
dobeck, .05 key  
QuadShop Customs   pri, sec, springs and weights 
1" spacer in front, 1 1/2" in back,
Tunes
And a more stuff on the shelf not put on yet

2002 500 camo popo
snorkeled intake for belt
RD lift
28" Mudlites and she also rides my old stock tires from the 700

Check out what I've been up to here
http://4wheelingmn.blogspot.com/

Does anyone have the part number for the rear "U" Joint in a 1998 sportsman? It's for the rear axles from the diff to the wheel.
 
Thanks

ORIGINAL: Crashed13

napa fuel pump, part # 72118  works perfect on a 800 EFI.

 
 
I am calling all of you out. How many of you have actually used the parts you have listed on here???????
 
crashed13, I think I would remember if I used a replacement fuel pump and saved $400 on a repair!!!!! for all of you wondering what I am talking about, I pm'd him about the fuel pump he said works great on a 800 efi in the above quote, but a month later he can't remember if it worked or not???? come on guys either it did or not either way let us know.
Dabutcher, you have listed many parts on here, but when I asked how your fuel pump worked you stated in a PM that you have not actually used the part. If YOU have NOT successfully used a replacement part, then DON'T list it on here. this post was started to HELP people, not to make others think you know what you are talking about.
 
 
now does anyone know if the replacement fuel pumps previously listed in this post will work on a 2007 700 efi.

TRIANGLE ATV, 2007 popo 700efi, 29.5x12 outlaws, 3" lift, aeen pipe, snorkel, bling bling and sound to go with it. WE BE GOIN' DEEP HOW DEEP, REAL DEEP!!!!!!

ORIGINAL: Boatms03

ORIGINAL: Crashed13

napa fuel pump, part # 72118  works perfect on a 800 EFI.

I am calling all of you out. How many of you have actually used the parts you have listed on here???????


Dabutcher, you have listed many parts on here, but when I asked how your fuel pump worked you stated in a PM that you have not actually used the part. If YOU have NOT successfully used a replacement part, then DON'T list it on here. this post was started to HELP people, not to make others think you know what you are talking about.

Call me out then, I have used most all the parts I have put in this thread. The ones I have not actually used I was confident about them or would not have posted it. I would in a second get that fuel pump listed if I needed one.

This thread, which I started under another name has saved mudders here a lot of money and most of all helped keep us in the game when OEM parts are not availaible.

Please don't come in here complainin when all "most" of use are trying to do is help.

06 800 Sportsman
G O R I L L A lift
29.5 Outlaws

so which boot do i need for the rear of my 07 800 garilla axle? precision part number 7427 or do i need the boot from an 86-96 escort percison part number 2410 inner or 2477 outer?

all I am saying is don't list things if you don't know if they work or not. at least you DID respond to my post.
also, if someone is going to list a part on here list the bike it is going on. some of the posts list the part number only no bike.
dabutcher, I know you and the others are trying to help, where did you get the part number for the fuel pump and what year and model does that fuel pump fit?

TRIANGLE ATV, 2007 popo 700efi, 29.5x12 outlaws, 3" lift, aeen pipe, snorkel, bling bling and sound to go with it. WE BE GOIN' DEEP HOW DEEP, REAL DEEP!!!!!!

ORIGINAL: DaButcher

Sportsman 800 fuel pump
Airtex E8198   $79.97
OEM pump  $452

Ive used this one, works like a champ 
and its off a 89-92 hyundai sonata 4 cyl.

ORIGINAL: mm800

ORIGINAL: DaButcher

Sportsman 800 fuel pump
Airtex E8198   $79.97
OEM pump  $452

Ive used this one, works like a champ 
and its off a 89-92 hyundai sonata 4 cyl.

 
where did you get the pump?

TRIANGLE ATV, 2007 popo 700efi, 29.5x12 outlaws, 3" lift, aeen pipe, snorkel, bling bling and sound to go with it. WE BE GOIN' DEEP HOW DEEP, REAL DEEP!!!!!!

o'rielly i think, they didn't have it in stock but had it in a couple days

Bosch MAF sensor from Polaris is $80+. This is the SAME EXACT one directly from bosch for $36.99
http://www.engineclick.com/map-sensor-p-100998.html?osCsid=75353eb8a226624b4e489a926b7f8cbf

07 POLARIS 700

29.5 12 OUTLAWS ON ALL FOUR
VISION RIMS
SNORKLED THROUGH SPEAKER BOX
AAEN PIPE
HEEL CLICKER

thanks guys for the info. I am going to purchase one tomorrow.
I dont remember anyone mentioning oils in this post, but I use royal purple gear oil for the transmission. it is the same senthetic oil that you get at the popo shops. does anyone use other oil for the engine?

TRIANGLE ATV, 2007 popo 700efi, 29.5x12 outlaws, 3" lift, aeen pipe, snorkel, bling bling and sound to go with it. WE BE GOIN' DEEP HOW DEEP, REAL DEEP!!!!!!

on the fuel pump issue, the airtex e8198 (fits a hyundai sonata 89-92) is not the same pump that is on the 07 700 efi. the one that fits is for a 93-04 hyundai elantra or sonata 4cyl. it has the exact same elect fittings, and strainer size. I bought one from ebay for $19.95 and installed it yesterday, it works good.

TRIANGLE ATV, 2007 popo 700efi, 29.5x12 outlaws, 3" lift, aeen pipe, snorkel, bling bling and sound to go with it. WE BE GOIN' DEEP HOW DEEP, REAL DEEP!!!!!!

I might have missed it but did anyone come up with replacement for wheel speed sensor that causes speedo 2 cut out. Some great info guys. Gonna send some of my popo buddies over here. Or i can just tell them all these numbers and make me look like a GENIUS[:D]

2007 Arctic Cat 650 H1
WARN 3000, UNI Filter, H.I.D's
Snork'd, Slide Mod, Spring Clipped
27x11 Zilla's on Stockers
Speedwerx Pipe, DynoJet Kit

Looking to trade 4 27x12 MST's for outlaws or backs. If interested PM me.

alrite ive seen a few part#s but never seen from where i need a outer boot kit for a 03 sp600

STOMPER MOTORSPORTS 

1991 HONDA 300 4X4
SMS SNORKEL
SMS LIFT KIT
SMS AUDIOPIPE
HL CLUTCH KIT
GEAR REDUCTION
K&N
HMF
DYNOJET
28X10 EDLS

PARTING OUT 95 FOREMAN 400
PARTING OUT 91 HONDA 300 (NOT THE ONE IN MY SIG)
2003 SUZUKI VINSON 500 AUTO 4X4 F/S $1000
http://community.webshots.com/user/stomper1982

I am looking for a thermostat for a 04 700efi, and does the bosch maf sensor above fit the o4 700 efi.
 
This info will is great, please keep posting parts.
 
Thank you
 Jerry

ORIGINAL: SLEDHEAD

hello. my fan was noisey so i removed the blade and everything under it.i then carefully pryed the case appart. make sure the magnets do not get mixed up as the fan may spin backwards if you do. the bearing is a common bearing used in many roller blade wheels. my local hardware store had a box in the bolt aisle with only 4 different sizes. one of the 4 was the same size, and even had heavy duty seals. the other end of the shaft is a bushing and was in great shape. i then packed the bushing with some good synthetic grease,and now the fan motor is smooth as silk. also the fan blade fit loose over the drive pin. i coated the notch in the blade, and the shaft with heavy duty black gasket maker.  installed the fan and clip and coated the end of the shaft and fan with the same sealer.  let it set up over night. the fan was never as quiet as it is now, and the gasket maker acts as a shock absorber between the steel drive pin and the plastic blade. the sealer i used should allow the blade to come free if it should ever need to come appart again.  the best part was the bearing was only 2.85 and the sealer i had kicking around the garage.  sure beats 250.00 from polaris. 

thanks for the tip on the silicone, Im working on my 06 500 fan also was wandering what to do about the fan wobble.  by the way that bearing # should be 608-2RSJ, im rebuilding mine also. going looking for a bearing today.

Mike
97 Xplorer 500 (sold)
04.5 Sportsman 500
06 Sportsman 500
05 Dodge ram2500 4x4 CTD
Southaven Ms.

WHERE EXACTLY DID YOU CROSS THESE #S TOO? WHAT STORE, IVE BEEN TO NAPA, AUTO ZONE, AND ADVANCED AUTO PARTS W/ NO LUCK
 

ORIGINAL: SemperVigilo

Need a front dif rebuild, these parts worked on my 04.5 700.

2 Federal Mogul 108 (output bearing)

2 Federal Mogul 710308 (output seals)

1 Federal Mogul 306 (input bearing)

1 Federal Mogul 9748 (input seal)

1 CR Speedi-Sleeve 99098 (for input shaft seal)

1 NTA 815 (needle bearing)
As for as I can find out any parts other than bearings and seals will be OEM only.

STOMPER MOTORSPORTS 

1991 HONDA 300 4X4
SMS SNORKEL
SMS LIFT KIT
SMS AUDIOPIPE
HL CLUTCH KIT
GEAR REDUCTION
K&N
HMF
DYNOJET
28X10 EDLS

PARTING OUT 95 FOREMAN 400
PARTING OUT 91 HONDA 300 (NOT THE ONE IN MY SIG)
2003 SUZUKI VINSON 500 AUTO 4X4 F/S $1000
http://community.webshots.com/user/stomper1982

Any of those can cross them if they will. I have used O'reillys and Bumper to Bumper.
A few post down from the original there is a better seal number for the output seals.

ORIGINAL: stomper

WHERE EXACTLY DID YOU CROSS THESE #S TOO? WHAT STORE, IVE BEEN TO NAPA, AUTO ZONE, AND ADVANCED AUTO PARTS W/ NO LUCK

ORIGINAL: SemperVigilo

Need a front dif rebuild, these parts worked on my 04.5 700.

2 Federal Mogul 108 (output bearing)

2 Federal Mogul 710308 (output seals)

1 Federal Mogul 306 (input bearing)

1 Federal Mogul 9748 (input seal)

1 CR Speedi-Sleeve 99098 (for input shaft seal)

1 NTA 815 (needle bearing)
As for as I can find out any parts other than bearings and seals will be OEM only.

06 800 Sportsman
G O R I L L A lift
29.5 Outlaws

I  SEEN IN A POST ON HERE THAT SOME ONE USE AN ORS BEARING # 6306-2RS CAN ANYONE CONFIRM IF THIS LINK BELOW IS THE CORRECT BEARING?
 
http://www.vxb.com/page/bearings/PROD/30mm/6306-2RS

STOMPER MOTORSPORTS 

1991 HONDA 300 4X4
SMS SNORKEL
SMS LIFT KIT
SMS AUDIOPIPE
HL CLUTCH KIT
GEAR REDUCTION
K&N
HMF
DYNOJET
28X10 EDLS

PARTING OUT 95 FOREMAN 400
PARTING OUT 91 HONDA 300 (NOT THE ONE IN MY SIG)
2003 SUZUKI VINSON 500 AUTO 4X4 F/S $1000
http://community.webshots.com/user/stomper1982

I BOUGHT THIS BOOT, THE BOOT FITS BUT THE CLAMPS ARE A LIL TOO BIG, THANKFULLY I DIDNT COMPLETLEY RUIN THE FACTORY CLAMPS AND WAS ABLE TO REUSE THEM
 

ORIGINAL: VintageHonda

Stock CV boot for 02 700: Discount Auto Parts P/N 6-1052 Fits Dodge Neon, not sure what year.

STOMPER MOTORSPORTS 

1991 HONDA 300 4X4
SMS SNORKEL
SMS LIFT KIT
SMS AUDIOPIPE
HL CLUTCH KIT
GEAR REDUCTION
K&N
HMF
DYNOJET
28X10 EDLS

PARTING OUT 95 FOREMAN 400
PARTING OUT 91 HONDA 300 (NOT THE ONE IN MY SIG)
2003 SUZUKI VINSON 500 AUTO 4X4 F/S $1000
http://community.webshots.com/user/stomper1982

i have a 2002 polaris 500 h.o. and in the front strut it has 4 bearings two diff ones does any no any cheeper ones

I SEEN A BUNCH OF REPLYS FOR THE FRONT BOOTS WHAT ABOUT A REAR OUTER BOOT?? THEY LOOK BIGGER

STOMPER MOTORSPORTS 

1991 HONDA 300 4X4
SMS SNORKEL
SMS LIFT KIT
SMS AUDIOPIPE
HL CLUTCH KIT
GEAR REDUCTION
K&N
HMF
DYNOJET
28X10 EDLS

PARTING OUT 95 FOREMAN 400
PARTING OUT 91 HONDA 300 (NOT THE ONE IN MY SIG)
2003 SUZUKI VINSON 500 AUTO 4X4 F/S $1000
http://community.webshots.com/user/stomper1982

ya these c/v boots r not right.! none of the auto stores around here even stock boot anymore when u can buy a CARS C/V SHAFT for $49. so I cant match them up.!!! so Im ordering the boots $10 cheaper then dealer,brake pads $20 less a set,belt $30 less,light houseings $15 less each,and rear caliper seals $20 less,ordering online.! cheapcycleparts.com oem part!

but I did get the frontend together and it works great all new inside from John Deere

05 POPO 500

CRIP'S SPACE
CRIPS PIX