Make a list of common numbers we need

Two things I've recently replaced in my 2005 500H.O.
 
Spal fan #30100597. You will have to use your shroud and blade. The plug and motor are exactly the same as what comes with the bike. $74.96 plus shipping. Only took 10 minutes to swap the blade and shroud over to the new motor. No cutting or splicing any wires.
Spal Phone # 1-800-345-0327 
Spal Website: http://www.spalusa.com/
The people at Spal are great. Easy to talk to and soooooooooooo helpful. [:)]
 
 
Rear Wheel Bearings:
Federal-Mogul Bearings 510013 
 
 
Thanks to polaristodd for the help and info. [;)]
 
 
 

'05 Sportsman 500 H.O., 27" mud bugs, mobile jukebox, backrest, and a cooler!

My Wheeler

Ride Pics

My Vids

anyone come up with a thermo-stat for a 05 400........mine keeps getting hung up (i think its warped)....$57from polaris...thats a ripoff....

in case you need anything to do with boots or CV joints or anything of that nature American CV has all of it the # is 1-866-288-3003

2006 Polaris 700 Twin (Yellow)
2" Highlifter Lift Kit
AAEN Mega Power Exhaust
K&N Air Filter
27" Mud Bugs on ITP 7 Series Chrome

ANYONE have a number for a fuel filter for 05-700 Polaris EFI.  Local dealer wants $40

If your goon be a bear, be a GRIZZLY!

try these
Front diff bearings and seal kit
rear bearing and seal kits
ball joint kits
tie rod end kits

http://www.goallballs.com/Product_lookup_results_shop.asp?zipcode=77389

bought the front diff kit looks good have not used it yet

2009 Rhino S/E Black
Tunes on TOP
Laws on Bottom
Piped and cooled high and
Blink Blink  

2005 Sportsman 800 SOLD
a couple of bumpers
a pull you out thang
Bling Bling wheels
and mud slinging tires

http://www.ridgerunner.biz/parts.htm  Try this site for OEM parts.

what about oils? should i keep buying the expensive polaris oils for difs, tranny and engine or is regular oil OK?

For front diff...YES. On all other as long as it meets minimum requirements you are OK.

Polaris 500H.O.
Heel Clicker
Supertrapp IDSX Full System
DynoJet Kit
K&N
Warn 2.5ci
Synthetic Rope
Highlifter Lift Springs
Swamp Witch 28's
Vision Wheels with 1.5" spacers all around.
Lot's of MONEY on Polaris required maintenance

It was time for me to replace my front and rear diff seals for my axles. I bit the bullet and purchased Polaris ones. I then took them down to my local seal and bearing shop, Miller Bearing. The guy at the counter measured them and found matches for the front and rear axle seals and the front shaft seal. I didn't have a rear shaft seal with me. The seals are Chicago Rawhide and the part #'s are: Rear axle- 19630 @ $7.14, Front axle- 692461 @ $4.53 and Front shaft- 692321 @ $ 4.04. I forgot to ask if they were single, double or triple lip seal. As for the flat lipped o-rings for the front that were in the seal kit from polaris, I was refered to a local hydralic shop. I was told there they could probably match up those, but would have better luck if I were to bring in the case so they could get a more accurate measurement off the groove in the case. I haven't got a chance to place these next to the Polaris seals yet to compare, but I hope to soon. If they are the same, what a savings. I should also mention this is for my 04' SP700.

2004 Polaris Sportsman 700
3.0 Warn
26" MudLites

My other ATV is a tank.

I got the seals today, matched them up at the counter with the parts guy. They're a match. Only one difference is they are single lip not triple. I ask him straight up "Will this make a difference"? He stated that the specs from Chicago Rawhide say the single one is equal. I asked him why the Polaris ones are triple, and he said he believes it's just an extra dust seal. If I get time next week I'm going to tear into my diffs and replace the seals. I'm going to go with the Chicago ones first to give them a try. If them don't work out I'll still have the Polaris ones in reserve. Cross you fingers we might have another $$$ saver.

2004 Polaris Sportsman 700
3.0 Warn
26" MudLites

My other ATV is a tank.

ORIGINAL: chvylac

anybody have a part number for ball joint for the front struts??

 
Anybody ever get any info on this ???? I too would love some aftermarket part numbers on some ball joints.

05' Sportsman 500 H.O.
Rubber Down 3" Lift
Lots of "goodies" I couldn't afford
Dirtbmw20's Pics

Not likely to find one but what about the coil/plug wire assembly for an 06 500 EFI? Gonna go check the parts store tomorrow.. There has to be a replacement for something (I hope) OEM is 150 bucks?

oil filter for the 06 700 popo wix 51356 but if you get in a bind its the  same filter that the 02-06 grizz uses its just a little longer the number on the grizz is 51358 but they are interchangeable

The Bourbon Legends

07 800 sportsman
6" modified monkey lift 
25% gear reduction
1.5" pucks on all 4
h.o. headers
heelclicker clutch kit
jams
snorkeled through the box
HL temp guage
29.5x12's on visions
1.5" spacers on all 4
hid lights
blinky blinky lights
powered by jack daniels
Snappin' necks and cashin checks

The output seals measure 40X52X8, A 7 WILL WORK TOO.  The input seal measures 25X47X8,  A 7 WILL WORK TOO.  The output bearings are 6008-2RS, ORS brand and the input bearing is 6306-2RS, ORS brand.  2005 and up front diff's

2005 500 POPO
Relocated Radiator
28 Laws, spacers
06 EFI Drive Clutch

ORIGINAL: Dirtbmw20

ORIGINAL: chvylac

anybody have a part number for ball joint for the front struts??

Anybody ever get any info on this ???? I too would love some aftermarket part numbers on some ball joints.

 
 
Anybody on Tie Rod ends??

Polaris 500H.O.
Heel Clicker
Supertrapp IDSX Full System
DynoJet Kit
K&N
Warn 2.5ci
Synthetic Rope
Highlifter Lift Springs
Swamp Witch 28's
Vision Wheels with 1.5" spacers all around.
Lot's of MONEY on Polaris required maintenance

Any numbers for water pump seals for a 500?

http://www.goallballs.com

Ball joints  42-1030  1 ball joint 1 cotter pin       $19.95

Tie rod ends  51-1021  2 ends for one tie rod        $34.90

Front diff kit 25-2059  3 bearings and 3 seals         $51.75        have tried this one and it works

2009 Rhino S/E Black
Tunes on TOP
Laws on Bottom
Piped and cooled high and
Blink Blink  

2005 Sportsman 800 SOLD
a couple of bumpers
a pull you out thang
Bling Bling wheels
and mud slinging tires

Has any one found a part replacment for the front bearings yet???

ORIGINAL: Newfie Polaris

Has any one found a part replacment for the front bearings yet???

 
Search this post. there is plenty of info.

Polaris 500H.O.
Heel Clicker
Supertrapp IDSX Full System
DynoJet Kit
K&N
Warn 2.5ci
Synthetic Rope
Highlifter Lift Springs
Swamp Witch 28's
Vision Wheels with 1.5" spacers all around.
Lot's of MONEY on Polaris required maintenance

Has anyone find a source for the Tranmission Switch. Mine is showing a E show I guess it a Error. I can pull the plug out and put it back in and it works for a while but starts messing up when I start shifting again.

Need a starter replacement and avoid that 300$ OEM? I got a starter for my 06 500 EFI with a one year warranty for like 80 bucks shipping and all and it is a 100% match to the OEM one. Apparently this model starter has been used on hundreds of applications. Anyways if you need a starter search for DB Electrical on google and you should find the place no problems or you can call 800-753-2242.. You can also get rebuild kits and all that but just buying the starter was like 15 bucks more.[;)]
 
 
 

What are the tie rod ends that I would get for an 2000 -500?

Ring, spring  (for front half shaft assembly)
# 7710581
 
Anybody know of an exact match to this?  Neither popo dealer around me has this in stock, and that's all I need to get my bike running.

07 800 Stealth
Lifted, Lawed, Turners, Triangle snorked, Dirts Rad Bracket, OffRoadSoundSystems split jams...and other stuff.

Sportsman 700 2004.5 fan from Spal, $127.95
 
You will use only the motor and have to use your original waterproof plug.

Randy Miller Racing
R&R Performance ATV
Texas Mud Hole Patrol
2010 Mud Nationals: ProA Mud Bog 3rd place
2010 Can Am Nationals Team Chalange 1st place Randy MillerRacing
Mudapolooza 2010 CC Mud Bog 1st place.


CLICKMy Pics



______________________________________________
I may be old, but I'm not boring

 EFI fuel filter

NAPA #3199 will work, but is some smaller. 

06 800 Sportsman
G O R I L L A lift
29.5 Outlaws

I need  fan motor or fan for a 2003 Sportsman 700. Anybody know a # for it.
Thanks

measure you bolt pattern for attachment to the rad and then call your local Spal dearler.
 
http://www.spal-usa.com/
 

       Hi everyone can anybody tell me where i can get a coil for an SP800. My coil wore through and started shorting out on the frame where it is mounted.  In my opinion this part is very poor, i sealed it up with silicone and am currently using it. Prior to sealing it up when it got wet my bike would run terribly without any power. I am thinking about buying a new coil and the spacer that they  now are using. Thank you.

2005 Polaris Sportsman 800 , Warn winch , 28" ITP 589's

I`m looking for a fan/motor for a 500 HO 2005. Do you have any number to help. The number I saw  in the common list was non water proof.
 
Thanks!

ORIGINAL: Crash99

I`m looking for a fan/motor for a 500 HO 2005. Do you have any number to help. The number I saw  in the common list was non water proof.

Thanks!

 

Spal fan #30100597. You will have to use your shroud and blade. The plug and motor are exactly the same as what comes with the bike. $74.96 plus shipping. Only took 10 minutes to swap the blade and shroud over to the new motor. No cutting or splicing any wires.

Spal Phone # 1-800-345-0327 
Spal Website: http://www.spalusa.com/
The people at Spal are great. Easy to talk to and soooooooooooo helpful. [:)]
 
 
Rear Wheel Bearings:
Federal-Mogul Bearings 510013 


Thanks to polaristodd for the help and info. [;)] 

 

Polaris 500H.O.
Heel Clicker
Supertrapp IDSX Full System
DynoJet Kit
K&N
Warn 2.5ci
Synthetic Rope
Highlifter Lift Springs
Swamp Witch 28's
Vision Wheels with 1.5" spacers all around.
Lot's of MONEY on Polaris required maintenance